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Aluminium Die Casting

Real aluminium die casting production capability, from first sample to full production volume, under CADLETE's Metal Casting service line.

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Trusted ByInnovative Companies
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What We Do

  • Castability Review Before Tooling
  • In-House Die Design & Fabrication
  • Alloy Selection
  • First-Shot Sampling
  • Bulk Production Casting
  • NDA Signed Before Work Begins
Die-cast metal part produced at CADLETE Designs

Our Metal Casting Process

A structured, repeatable process from design review to dispatch.

01

Design & Castability Review

Reviewing part geometry, wall thickness and draft for castability.

02

Tooling Design & Fabrication

Engineering and machining the casting die for the chosen alloy and process.

03

First-Shot Sampling

Sample casting and dimensional validation before production sign-off.

04

Production Casting

Full-volume casting with in-process quality checks.

05

Finishing, QC & Dispatch

Trimming, finishing, inspection and worldwide shipment.

Aluminium Die Casting, Delivered

Real deliverables for aluminium die casting projects, from first sample to production.

Aluminium Die-Cast Parts

Lightweight, high-strength aluminium parts cast to production volume.

Format: Production Run

Die Casting Tool Design

Casting die engineered for the chosen aluminium alloy.

Format: PDF / CAD

Casting Inspection Report

Dimensional and porosity inspection results.

Format: PDF Report

Applied Across Product Categories

Consumer Electronics

Enclosures, housings and structural components for electronic products.

Industrial Equipment

Functional parts and assemblies for industrial machinery.

Automotive & Mobility

Precision components for automotive and mobility applications.

Medical Devices

Tight-tolerance parts for medical and healthcare equipment.

Packaging & FMCG

Production parts and packaging for consumer goods.

Defense & Aerospace

High-precision components for defense and aerospace applications.

Questions We Hear Before Every Project

Which metals can you die cast?

Aluminium and zinc die casting, plus stainless steel investment casting for higher-strength applications.

Do you handle die tooling in-house?

Yes. Die design, machining and first-shot sampling are managed in-house before production sign-off.

What order quantities do you support?

From short-run bridge tooling to full production tooling for high-volume casting.

Can you provide inspection reports?

Yes. Dimensional inspection reports are provided with every production batch.

Trusted By Product Companies Worldwide

Verified reviews from clients in USA, UK, Germany, Australia, Canada and more.

Javier Campos
14 October 2025
Google

Very good professional, exhaustive and detailed work with great follow-up on the proposed revisions and always willing to make the requested modifications. In addition, a proactive attitude to follow the steps of the project. If you have the opportunity, I recommend working with him, you won't be disappointed.

Verified Google Review
Bells Leonberger
5 October 2025
Google

Working with Cadlete Designs has been a real pleasure. They helped with so many design aspects I hadn't considered and offered many suggestions that I would have never thought of. Professional, prompt, and always willing to go the extra mile. I was extremely lucky to have found them! (Patent Pending)

Verified Google Review
Abdul Haseeb
17 September 2025
Google

Great experience working with Cadlete Designs team, they were professional with quick turnaround times and providing detailed explanations with each iteration. Will work with them again in the future.

Verified Google Review
Fernando Rodriguez
9 September 2025
Google

Working with Smit and the Cadlete Designs team has been amazing. They are extremely diligent, professional, and always willing to go the extra mile. Every detail of our project was handled with care and creativity. Highly recommended!

Verified Google Review
Doughty Build
11 July 2025
Google

These guys are simply the best. They are professional and on time with the orders and take great care in understanding what it is you want done. They offer revisions on the product if it is off and they are so pleasant to work with, I would 10/10 recommend them to anybody looking for designs drawn up.

Verified Google Review
Will YIM
11 July 2025
Google

I had a great experience working with CADLETE Designs. Smit was professional, responsive, and very patient throughout the process. The 3D model was beautifully done and exactly what I needed. Highly recommend their team for any custom design work, they are talented and reliable!

Verified Google Review
Melvin Mathew
2 June 2025
Google

I've worked with CADLETE Design for several years, and every project has been exceptional. Their meticulous attention to detail, quick turnaround times, and consistently professional, helpful, and kind service make them a standout partner.

Verified Google Review
Okan Anter
26 May 2025
Google

I have been getting a ton of design work done. Engineered specs, renderings for the past 3 years with them. The best thing about them is that they come back quickly and with great work quality. I really appreciate all the work they done for us and continue to do.

Verified Google Review
Aaron Ellison
26 May 2025
Google

Cadlete Designs staff are very professional and will go above and beyond to build and deliver a great product! They built my custom mechanics creeper board for my company and I have nothing but the utmost respect for this company. Special recognition to Smit!

Verified Google Review
Steven Smith
26 May 2025
Google

I've been collaborating with CADLETE Design for several years, and it's been a truly great experience. Their attention to the specific details of each project is outstanding. Deliveries are always fast, and they are consistently helpful, professional, and kind.

Verified Google Review
Javier Campos
14 October 2025
Google

Very good professional, exhaustive and detailed work with great follow-up on the proposed revisions and always willing to make the requested modifications. In addition, a proactive attitude to follow the steps of the project. If you have the opportunity, I recommend working with him, you won't be disappointed.

Verified Google Review
Bells Leonberger
5 October 2025
Google

Working with Cadlete Designs has been a real pleasure. They helped with so many design aspects I hadn't considered and offered many suggestions that I would have never thought of. Professional, prompt, and always willing to go the extra mile. I was extremely lucky to have found them! (Patent Pending)

Verified Google Review
Abdul Haseeb
17 September 2025
Google

Great experience working with Cadlete Designs team, they were professional with quick turnaround times and providing detailed explanations with each iteration. Will work with them again in the future.

Verified Google Review
Fernando Rodriguez
9 September 2025
Google

Working with Smit and the Cadlete Designs team has been amazing. They are extremely diligent, professional, and always willing to go the extra mile. Every detail of our project was handled with care and creativity. Highly recommended!

Verified Google Review
Doughty Build
11 July 2025
Google

These guys are simply the best. They are professional and on time with the orders and take great care in understanding what it is you want done. They offer revisions on the product if it is off and they are so pleasant to work with, I would 10/10 recommend them to anybody looking for designs drawn up.

Verified Google Review
Will YIM
11 July 2025
Google

I had a great experience working with CADLETE Designs. Smit was professional, responsive, and very patient throughout the process. The 3D model was beautifully done and exactly what I needed. Highly recommend their team for any custom design work, they are talented and reliable!

Verified Google Review
Melvin Mathew
2 June 2025
Google

I've worked with CADLETE Design for several years, and every project has been exceptional. Their meticulous attention to detail, quick turnaround times, and consistently professional, helpful, and kind service make them a standout partner.

Verified Google Review
Okan Anter
26 May 2025
Google

I have been getting a ton of design work done. Engineered specs, renderings for the past 3 years with them. The best thing about them is that they come back quickly and with great work quality. I really appreciate all the work they done for us and continue to do.

Verified Google Review
Aaron Ellison
26 May 2025
Google

Cadlete Designs staff are very professional and will go above and beyond to build and deliver a great product! They built my custom mechanics creeper board for my company and I have nothing but the utmost respect for this company. Special recognition to Smit!

Verified Google Review
Steven Smith
26 May 2025
Google

I've been collaborating with CADLETE Design for several years, and it's been a truly great experience. Their attention to the specific details of each project is outstanding. Deliveries are always fast, and they are consistently helpful, professional, and kind.

Verified Google Review

More Manufacturing Services

From prototyping to production, explore the rest of our contract manufacturing capabilities.

Turn Your Metal Casting Project Into Reality

Get a free project consultation and quote from our engineering team. Most quotes are delivered within 24 hours. No commitment required.

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