PCB Assembly Overflow Capacity for UK Electronics Teams
Keep your primary UK supplier. Add a second line for the orders that would otherwise bottleneck it, sourced, assembled, and tested from India, on your existing files.
A second line, not a second relationship
- Turnkey PCB assembly from your existing Gerber files and BOM, no redesign needed
- Component sourcing with alternates flagged for anything at shortage risk
- SMT and through-hole assembly with automated optical inspection
- Functional testing before boards ship, to your test spec
- Sized for a peak order or a one-off overflow run, not a long-term switch
Our PCB Assembly Process
The same review-source-assemble-test process whether this is a one-off overflow order or a repeat capacity arrangement.
File & BOM Review
Your Gerbers and BOM are reviewed for assembly readiness and component availability, before we commit to a build date.
Component Sourcing
Parts are sourced against your BOM, with alternates flagged for anything at risk of a shortage.
SMT & Through-Hole Assembly
Boards are populated with automated optical inspection at each stage.
Functional Test
Every board, or a statistically sampled batch depending on your spec, is functionally tested before it ships.
Shipping to the UK
Boards are packed and shipped with full documentation, ready to drop into your existing production line.
Where This Overflow Capacity Applies
The board changes, but the same review, source, assemble, test process applies across categories.
Connected devices and sensor systems, taken on as overflow or a full production run.
Smart devices and embedded interfaces, built to retail quality alongside your own team.
Monitoring and automation hardware, built for continuous duty.
Embedded control and sensing systems, built to a documented, auditable process.
Embedded monitoring and communication hardware for vehicles and fleets.
Connected control and sensing platforms for buildings and sites.
What UK Electronics Teams Ask Before Adding Overflow Capacity
How do UK teams order PCB assembly from you, and how much does PCBA cost?
Send your Gerbers, BOM and quantity. We sign an NDA before any file is shared, and your engineer replies with a quote within 24 hours. PCBA cost depends on board complexity, component count and sourcing, assembly method, testing and quantity, with setup cost spread across larger runs. We assemble PCBs, source the BOM and can take the board into a full box build.
We already have a PCB assembly supplier, why would we add a second one?
You keep your primary supplier and add a second line for overflow, so a busy quarter or a large order does not bottleneck on one line, without renegotiating your main relationship.
Can you assemble from our existing Gerber and BOM files without changes?
Yes, if your files are already production ready. We flag anything that would cause an assembly issue before we run it, not after.
What happens if there is a component shortage on our BOM?
We source alternates and flag lead-time risks against your BOM before committing to a build date, rather than discovering a shortage mid-run.
How do you handle IP protection on UK client designs?
A non disclosure agreement and any written IP paperwork your project needs are signed before any schematic, Gerber file, or BOM is shared with our team. All assembly is done in-house, nothing is subcontracted to an outside vendor, so your files never leave our facility.
Is there a minimum order quantity for overflow batches?
No, we work at zero MOQ. A small overflow batch or a single urgent order is handled the same way as a full production run, not turned away for being too small.
Trusted By Product Companies Worldwide
Verified reviews from clients in USA, UK, Germany, Australia, Canada and more.
Real Boards, Assembled and Shipped
Low-Cost Air Purifier
PCB design and an injection molded enclosure engineered together as one overflow-capacity engagement, hitting a mass market price point without cutting reliability.
Ethernet Tester
Electronics integration and an injection molded housing brought together into one production-ready diagnostic tool.
Pickleball Scoring System
A live pickleball score display: PCB design, firmware, and an enclosure that works handheld, upright, on a wall or on a tripod, built for a USA client.
READY TO BUILD?
Add PCB assembly capacity without replacing your supplier
Talk to a real engineer about your overflow run, one-off or ongoing.
