High-strength, detailed zinc components for thin-wall geometries, tight tolerances, fast production, and complex functional parts.
We take your part from DFM review and die development through first casting samples, process validation, and final production, with each stage building on the last.
We review wall thickness, draft, parting lines, ribs, bosses, and undercuts before die development. Required changes are identified to improve castability, detail, and production quality.
Once the design is approved, we develop the production die around the part geometry, zinc alloy, and production requirements. The die is then prepared for trial casting.
The completed die is used to produce the first zinc castings for inspection. We check dimensions, surface quality, detail, and fit, then make required adjustments before approval.
After approval, castings are checked throughout production for dimensions, appearance, material requirements, and consistency to ensure every batch meets the required standards.
Once the die and process are approved, full production begins using the validated process. Finished castings are inspected, trimmed, finished, packaged, and prepared for delivery.
Choose the right zinc alloy based on strength, ductility, castability, dimensional stability, surface finish, and the requirements of the final application.
General-purpose zinc alloy
The most widely used zinc die-casting alloy, offering excellent castability, dimensional stability, and finishing characteristics.
Higher-strength zinc alloy
Provides higher strength and hardness than Zamak 3 while maintaining excellent castability and finishing characteristics.
High-fluidity zinc alloy
Offers improved fluidity and ductility for thin-wall components and parts requiring good surface finish.
High-castability alloy
Provides the highest strength and hardness among the conventional Zamak alloys, along with good bearing performance.
High-performance zinc alloy
Provides higher strength and creep performance than conventional Zamak alloys while remaining suitable for hot-chamber die casting.
Zinc die casting combines fine detail, tight tolerances, efficient production, and excellent finishing characteristics for complex metal components.
Zinc’s casting characteristics support detailed features, complex shapes, and intricate component geometries.
Zinc die casting provides close tolerances and strong dimensional stability for consistent functional components.
Zinc can produce thin sections and detailed features for compact and intricate components.
Efficient die-casting cycles support high-output production of repeat components.
Zinc’s lower casting temperatures reduce thermal loading on dies, supporting long tool life and high production counts.
Efficient production and long tool life can make zinc die casting economical for larger production runs.
Typical capabilities depend on alloy selection, part geometry, die design, machine configuration, production volume, and finishing requirements.
Zinc die castings offer a broad range of surface treatments, from simple as-cast and vibratory finishes to decorative plating and protective coatings for demanding applications.
From automotive and consumer products to hardware, electronics, and industrial equipment, zinc die casting supports detailed, durable, and high-volume components across a wide range of applications.
Brackets, housings, handles, and functional vehicle components.
Handles, fittings, closures, and everyday metal components.
Device housings, connectors, frames, and precision components.
Machine components, housings, brackets, and functional hardware.
Locks, latches, connectors, and control components.
Knobs, fittings, housings, and mechanical components.
We can manufacture a wide range of custom zinc components, from housings and hardware to automotive, consumer, electronics, and industrial parts.
Yes. We can recommend a suitable zinc alloy based on your product’s strength, ductility, detail requirements, surface finish, dimensional stability, and intended use.
Yes. Initial casting samples can be produced and reviewed for dimensions, appearance, detail, fit, and overall part quality before moving into larger production.
Yes. We can support the development process through DFM review, die development, sampling, finishing, quality inspection, and production, depending on the requirements of the project.
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From part design and die development to sample validation, zinc die casting, quality inspection, and full production, we provide complete zinc die casting support for projects of every scale.
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