Polyurethane vacuum-cast parts for functional testing, appearance validation, and low-volume production with production-like materials and finishes.
We take your master pattern from design review and pattern preparation through silicone molding, casting, finishing, inspection, and final part delivery.
We review part geometry, wall thickness, parting lines, undercuts, and mold requirements before preparing the master pattern.
The master pattern is prepared and a silicone mold is developed around the part geometry. The mold is prepared for repeated casting cycles.
The completed mold is used to produce the first polyurethane cast parts. Samples are reviewed for dimensions, appearance, surface quality, and fit.
Cast parts are trimmed and finished as required. Parts are checked for dimensions, surface quality, appearance, and consistency.
Once the mold and process are approved, additional parts are cast using the validated process, finished, inspected, packaged, and prepared for delivery.
Choose the right polyurethane resin based on strength, flexibility, heat resistance, appearance, surface finish, and the requirements of the final application.
General-purpose functional resin
A versatile polyurethane resin designed to replicate the look and functional behavior of injection-molded ABS parts.
Rigid and impact-resistant resin
A rigid polyurethane material used when higher stiffness, impact resistance, and engineering performance are required.
Flexible and lightweight resin
A polyurethane resin designed to replicate the flexibility and low-density characteristics of polypropylene parts.
Flexible and elastic resin
A soft polyurethane material for parts requiring rubber-like flexibility, compression, and impact absorption.
Transparent appearance resin
A transparent polyurethane material used for visual prototypes and parts where internal features or appearance need to be evaluated.
Heat-resistant functional resin
Designed for functional prototypes and testing applications where higher temperature resistance is required.
Vacuum casting combines high-quality surface finish, production-like materials, complex geometry, and low-volume manufacturing to produce functional and appearance-accurate parts.
Vacuum casting can replicate different material characteristics, including ABS-like, PP-like, clear, flexible, and high-temperature resin options.
Vacuum casting produces smooth, detailed parts with a finish that closely replicates the appearance of injection-molded components.
Silicone molds can reproduce detailed features, undercuts, ribs, housings, enclosures, and other complex product geometries.
A single master pattern can be used to produce multiple consistent parts for testing, assembly validation, demonstration, and pre-production.
Vacuum casting is well suited to prototypes, functional validation, presentation models, and low-volume production before injection molding.
Vacuum casting provides a practical low-volume alternative to hard tooling when a limited number of production-like parts are required.
Typical values shown are general industry guidelines. Actual results may vary depending on resin selection, master pattern quality, mold design, part geometry, mold life, and casting conditions.
Vacuum cast parts can be finished to replicate production-like appearance, custom colors, smooth surfaces, or protective coatings. The right finish depends on the resin, master pattern, and final application.
From product development and consumer products to automotive, electronics, medical, and industrial applications, vacuum casting supports production-like prototypes and low-volume components across a wide range of applications.
Interior components, housings, covers, brackets, and pre-production parts.
Product housings, handles, enclosures, covers, and appearance models.
Device housings, frames, covers, buttons, and production-like prototypes.
Machine housings, covers, brackets, handles, and functional components.
Equipment housings, handles, covers, enclosures, and development components.
Control housings, connectors, mounts, covers, and low-volume components.
We can manufacture production-like prototypes and low-volume components, including housings, covers, brackets, handles, enclosures, and functional product parts.
Yes. We can recommend a suitable polyurethane resin based on your requirements for stiffness, flexibility, impact resistance, appearance, temperature performance, and intended use.
Yes. Initial cast parts can be produced and reviewed for dimensions, fit, appearance, surface quality, material performance, and overall part validation.
Yes. We can support the development process through design review, master pattern preparation, silicone mold development, casting, post-processing, finishing, quality inspection, and low-volume production.
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From master pattern preparation and mold development to vacuum casting, finishing, and quality inspection, we provide complete low-volume manufacturing support for projects of every scale.
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