AC Flap Swing Mechanism Redesign: Lower Cost, Simpler Assembly
AC Flap Mechanism: Smarter Swing, Lower Cost
The swinging flap on an air conditioner directs airflow, and the mechanism behind it affects both product cost and how easily it can be assembled. Our client wanted to improve their existing cooling flap mechanism.
CADLETE Designs went beyond a simple optimization. We redesigned the mechanism for lower cost, a simpler mechanical layout and easier assembly, helping the product become more efficient to build.
To give the client real choice, we developed 2+ concepts for them to compare and select from. We also guided the client on manufacturing and assembly, so the chosen design could move smoothly into production.
The result is a more cost-effective, assembly-friendly mechanism, with expert support for the next steps.
From 3D CAD to Final Design
Every stage of this project, in the order it was built. Select a stage to see it full size.
3D CAD
Mechanism
Design Details
Final Design
Product Showcase
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