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Functional Prototypes, Product Design, Injection Molding

GermiBAN Remote

Functional PrototypesProduct DesignInjection Molding
GermiBAN remote control enclosure designed for injection molding

About this project

The client needed a custom remote control enclosure built around an internal PCB, optimized from day one for injection molding and mass production.

What we did

  • Injection molding friendly design: We developed the enclosure with proper wall thickness, draft angles, and parting lines built in for seamless production tooling.

  • Prototype validation: An SLA 3D printed prototype checked form, fit, and function, in particular the precise fitment of the internal PCB and other electronics.

  • Design optimization: Based on prototype testing, we shrank the PCB footprint for a more compact form factor and gave the enclosure a cleaner, more minimalist look.

  • Second prototype round: A second 3D printed prototype confirmed the updated design and validated every component fitment.

  • DFM documentation: We delivered a complete Design for Manufacturing package, including technical files and mold-ready data for every part.

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