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Functional Prototyping

Consumer Heliostat Prototype: Sheet Metal Build for Accessible Solar Thermal Energy

Product DevelopmentRenewable Energy Product DesignSheet Metal FabricationElectronics MountingWire RoutingFunctional Prototyping
Consumer Heliostat Prototype: Sheet Metal Build for Accessible Solar Thermal Energy

Heliostat Prototype: Bringing Solar Thermal Technology to Consumers

Heliostats track the sun and redirect its light, making them valuable for solar thermal energy. Yet there are currently no consumer-grade heliostat systems available off the shelf, which limits wider adoption. Our client set out to change that, using advances in machine learning to create a heliostat that could be sold at retail outlets nationwide.

CADLETE Designs helped bring this vision into physical form. Using sheet metal fabrication, we created a functional prototype of the heliostat.

We then mounted all of the electronics and completed the wire routing, turning the structure into a working, integrated system ready for evaluation.

The prototype is a key step toward making heliostat technology accessible to everyday users and supporting cleaner, more efficient energy use.

From 3D CAD to Product in Use

Every stage of this project, in the order it was built. Select a stage to see it full size.

  1. 3D CAD

  2. Renders

  3. Prototype Development

  4. Mechanical System

  5. Functional Prototype

  6. Product in Use

  7. Product Showcase

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